4BPzS240-DINType60Ah bb batteryTraction battery
DIN Traction Battery 4BPzS240, 60Ah Model is specially designed for industrial power requirements, offering excellent deep cycle capability and long cycle life. It uses optimized tubular positive plates and high-strength separators to ensure high reliability and durability. Equipped with leak-proof terminal covers, top plugs with liquid level marks, and optional automatic water replenishment system, it effectively prevents electrolyte stratification and leakage, extending the battery's service life. Widely used in material handling equipment such as forklifts, pallet trucks, tractors, and AGVs, it significantly improves equipment operating time and productivity.The product complies with IEC standards, manufactured in ISO 9001 certified factories, with a 10-year design life and 240Ah (C5) capacity. It is an ideal and efficient energy solution for heavy-duty electric vehicles and energy storage systems.
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Product Features
- Terminals, Grommet and Lid Equipped with special design and integrated without deviation ensures that no electrolyte leak from the cell.
- Top plugs Flip top plugs with electrolyte level markings are fitted. Allow adequate escape of charging gasses and provide a safe anti-surge baffle for the electrolyte during operation.
- Water refill system The aqua level water refill system makes it possible to top up all the cells from one central point through an integrated system. This automatic system ensures the optimum filling level and also allows the measurement of electrolyte specific gravity. The aqua level kit can be expertly fitted at the factory and on-site.
- Electrolyte circulation An optional electrolyte circulation system is Available. Using air-flow principle, consists of a pipe system which creates a circulating air stream inside the cell box. This system prevents electrolyte stratification and the battery charging is optimized.
- APPLICATIONS BPzB batteries are widely recognized as the superior stored electrical energy solution for material handling equipment, road vehicles, tow tractors and other electric vehicles with high energy/ deep cycle requirements.
- BENEFITS Higher running time and battery availability giving increased productivity Optimized design benefit less alloy corrosion giving longer battery life Increased active material surface and utilization gives greater volumetric energy density Product manufactured with a plant approved to quality management standards ISO 9001. Product conforms to IEC 60339.
- Strengthened rib design to maintain structural integrity
Application Scenarios
- Folk Lift
- Pallet Jack
- Tow Tractor
- Automated Guided Vehicle
- Solar power generation system
- Electrical supply network and power industry
- Street lighting and traffic lights
- Electric vehicles
- Data processing centres
- Floor cleaning equipment
Product parameters
- Model4BPzS240 - DIN Type 60Ah
- Battery Capacity Ah(C5)240
- Dimensions (mm) Length198.5
- Dimensions (mm) Width83
- Dimensions (mm) Height(1)346
- Dimensions (mm) Height(2)334.5
- Dimensions (mm) Height(3)-
- Weight with electrolyte (±5%) kg15.4
- Weight without electrolyte (±5%) kg12.6
Product details
In numerous industrial fields requiring stable and reliable power, the 4BPzS240 - DIN Type 60AhB.B. battery, as a member of the DIN traction series, provides an excellent energy storage solution. This traction battery is specially designed to meet the stringent requirements for reliability and long cycle life in all industrial power applications, with an extensive application range capable of handling scenarios from low-capacity loads to heavy-duty operations. The series uses optimized positive and negative plate structures, with environmental protection concepts consistently implemented in its design and production processes to minimize environmental impact. High-tech production equipment ensures high reliability and consistency of each battery cell.The product strictly adheres to European unified standards, perfectly integrating high-quality design, carefully selected materials, and precise manufacturing processes, demonstrating the excellent quality of the DIN series.
The core technology of the battery lies in its sturdy tubular positive electrode plate, which is die-cast from antimony lead and lead dioxide, endowing the battery with excellent deep cycle capability. The negative electrode plate adopts a flat-pasted design, ensuring stable performance. The diaphragm gloves made of polyester material are renowned for their elasticity, strength, and durability, and the application of the micro-porous sleeve separator effectively eliminates the hidden danger of internal short circuits in the battery.The battery case and cover are made of high-impact-resistant materials, which are not only heat-resistant but also use a heat-sealing process, fundamentally preventing electrolyte leakage and ensuring safe use.
Many detailed design aspects of the product reflect the ultimate pursuit of reliability. The terminals, washers, and covers are specially designed to achieve precise integration without deviation, ensuring that the electrolyte will never leak from the battery.The top plug is equipped with a flip cover featuring electrolyte level markers. It not only allows the full escape of gas generated during charging but also provides a safe anti-surge baffle for the electrolyte during battery operation, maintaining internal pressure balance.
To simplify maintenance and enhance performance, the battery is equipped with an advanced water replenishment system—the Aqua Level system. Users can easily replenish water for all batteries through an integrated central system. This automated system not only ensures the electrolyte is always maintained at the optimal level but also allows the measurement of electrolyte specific gravity, facilitating state monitoring. The Aqua Level kit can be either pre-installed at the factory or professionally installed on-site.Additionally, users can also optionally install an electrolyte circulation system. This system, based on the principle of airflow, generates a circulating airflow inside the battery case through a set of pipes, effectively preventing electrolyte stratification, thereby optimizing the charging process and further extending battery life.
4BPzS batteries are widely recognized as an excellent power source for material handling equipment such as forklifts and pallet trucks, road vehicles, tractors, automated guided vehicles (AGVs), and other electric vehicles with high energy and deep cycle requirements. It also performs exceptionally well in backup scenarios requiring stable energy storage, such as solar power generation systems. Using this battery can result in longer equipment operating time and higher battery availability, directly improving operational productivity.Its optimized design reduces alloy corrosion, effectively extending the overall service life of the battery. By increasing the surface area and utilization rate of active materials, the battery achieves a higher volumetric energy density. All products are manufactured in factories certified by the ISO 9001 quality management system and comply with relevant international standards such as IEC 60254, ensuring reliable quality.
In terms of lifespan and capacity, this battery has a designed service life of up to 10 years and a capacity range of 120 to 1550 Ah, meeting Eurobat's definition of long-life batteries. Specifically, for the model 4BPzS240, the nominal capacity is 240 Ah (based on the C5 discharge rate). The battery has a compact shape, with a length of 198.5 mm, width 83 mm, height varies by measurement point at 346 mm and 334.5 mm respectively. The battery weighs approximately 15.4 kg with electrolyte and about 12.6 kg without electrolyte. These precise parameters provide clear guidance for integrated installation in various devices.
