5BPzS400-DINType80Ah bb batteryTraction battery
5BPzS400-DIN Type 80Ah Traction Battery, specifically designed for industrial power applications, provides high reliability and long cycle life. It adopts optimized tubular positive plates and flat negative plates, combined with a high-strength structure and leak-proof design to ensure excellent performance. Equipped with the Aqua Level automatic water replenishment system and optional electrolyte circulation function, it effectively prevents stratification and extends the battery lifespan. Widely applicable to forklifts, AGVs, and various electric vehicles, it enhances equipment operating time and production efficiency. The product complies with IEC standards and is manufactured in ISO 9001 certified factories, making it an ideal energy storage solution for material handling and heavy-duty traction applications.
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Product Features
- Terminals, Grommet and Lid Equipped with special design and integrated without deviation ensures that no electrolyte leak from the cell.
- Top plugs Flip top plugs with electrolyte level markings are fitted. Allow adequate escape of charging gasses and provide a safe anti-surge baffle for the electrolyte during operation.
- Water refill system The aqua level water refill system makes it possible to top up all the cells from one central point through an integrated system. This automatic system ensures the optimum filling level and also allows the measurement of electrolyte specific gravity. The aqua level kit can be expertly fitted at the factory and on-site.
- Electrolyte circulation An optional electrolyte circulation system is Available. Using air-flow principle, consists of a pipe system which creates a circulating air stream inside the cell box. This system prevents electrolyte stratification and the battery charging is optimized.
- APPLICATIONS BPzB batteries are widely recognized as the superior stored electrical energy solution for material handling equipment, road vehicles, tow tractors and other electric vehicles with high energy/ deep cycle requirements.
- BENEFITS Higher running time and battery availability giving increased productivity Optimized design benefit less alloy corrosion giving longer battery life Increased active material surface and utilization gives greater volumetric energy density Product manufactured with a plant approved to quality management standards ISO 9001. Product conforms to IEC 60339.
- Strengthened rib design to maintain structural integrity
Application Scenarios
- Folk Lift
- Pallet Jack
- Tow Tractor
- Automated Guided Vehicle
- Solar power generation system
- Electrical supply network and power industry
- Street lighting and traffic lights
- Electric vehicles
- Data processing centres
- Floor cleaning equipment
Product parameters
- Model5BPzS400 - DIN Type 80Ah
- Battery Capacity Ah(C5)400
- Dimensions (mm) Length198.5
- Dimensions (mm) Width101
- Dimensions (mm) Height(1)408
- Dimensions (mm) Height(2)396.5
- Dimensions (mm) Height(3)-
- Weight with electrolyte (±5%) kg22.9
- Weight without electrolyte (±5%) kg18.2
Product details
Among numerous industrial power applications, the 5BPzS400-DIN Type 80Ah B.B. Battery stands out with its excellent reliability and long cycle life, making it an ideal choice for both light-load and heavy-duty working conditions. The core of this DIN traction series battery lies in its optimized battery case structure and positive/negative plate design. The entire production process uses high-tech equipment to ensure high consistency and reliability of battery cells, while committed to minimizing environmental impact. Its manufacturing strictly follows European unified standards, integrating high-quality design, selected materials, and precise craftsmanship.
The sturdy tubular plates of this series of batteries are die-cast from antimony-lead alloy and lead dioxide, endowing the battery with excellent deep cycle capability, which can easily handle frequent deep discharges and charges. The polyester separator, with its excellent elasticity, strength, and durability, effectively ensures the stability of the battery's internal structure. The application of the microporous sleeve-type separator fundamentally eliminates the risk of short circuits, and the flat-laid negative plate design further enhances the overall performance of the battery.The battery case and cover are made of high-impact-resistant materials, with good high-temperature resistance, and are strictly sealed by heat-sealing process to prevent electrolyte leakage, ensuring the safety of use.
In terms of detailed design, its terminals, washers, and cover adopt a special integrated and unbiased design. This innovative structure fundamentally eliminates the possibility of electrolyte leakage from the battery.The top plug is equipped with a flip cover with electrolyte level marks, which not only facilitates observing the liquid level during daily maintenance but also ensures the sufficient escape of gas generated during charging. Meanwhile, it provides a safe anti-surge baffle for the electrolyte in operation, effectively preventing electrolyte splashing.
To simplify maintenance and enhance battery performance, the battery can be optionally equipped with an advanced water replenishment system and electrolyte circulation system.The Liquid Level Water Replenishment System allows operators to quickly and accurately replenish distilled water to all batteries through an integrated central point. This automatic system ensures that the electrolyte is always maintained at the optimal liquid level and facilitates the measurement of the electrolyte specific gravity. The kit supports professional installation in factories or on-site. The optional electrolyte circulation system cleverly utilizes the principle of air flow, forming a circulating air flow in the battery tank through built-in pipes. This system can effectively prevent the layering phenomenon of the electrolyte caused by long-term standing, thereby optimizing the charging process and extending the overall battery life.
As a widely recognized and excellent energy storage solution, the 5BPzS battery is especially suitable for fields with stringent requirements for energy and cycle life. It is commonly found in various material handling equipment such as forklifts and pallet trucks, providing long-lasting power for these devices; it is also widely used in electric vehicles such as road vehicles, tractors, and automated guided vehicles; additionally, it performs exceptionally well in scenarios requiring stable energy storage support, such as solar power generation systems. Its significant advantage is that it can provide longer equipment operating time and higher battery availability, thereby directly improving operational productivity. The optimized design reduces alloy corrosion, effectively extending the battery's service life.The increased surface area and utilization rate of active materials result in higher volumetric energy density. All products are manufactured in factories certified by the ISO 9001 quality management system, ensuring that every link meets high standards and the product performance meets the International Electrotechnical Commission (IEC) 60254 standard.
Taking the model 5BPzS400 as an example, its nominal capacity at a C5 discharge rate is 400 Ah, with a compact structure and exquisitely designed dimensions: length is approximately 198.5 mm, width is 101 mm, and height varies by measurement point, approximately 396.5 to 408 mm. The weight of the battery when containing electrolyte is about 22.9 kg, and when not containing electrolyte, it is about 18.2 kg.The designed lifespan of this series of batteries can reach 10 years, with a capacity range covering 120 to 1550 Ah, which can meet application needs of different scales and is classified as a long-life battery as defined by Eurobat. Specific capacity values such as C2, C5, C10 will vary depending on different models and series. Users can perform precise matching based on the actual power requirements and operating cycles of their equipment when selecting models.
